You can also use Lexan as a layer to add extra insulation to a wide range of items, from your corrective lenses, protective windshields and bottles. Score and snap was not working for me. While this could be an article all by itself, here are a few quick tips to help you out. How To Cut Lexan? It’s also best to operate your saw at its low or medium speed. This tip will help you easily cut plexiglass with no chips or breaks. Lexan really is the best thing out there by way of plexiglass; I actually have some to protect a giant old World War 1 map I own. Polycarbonate has many uses today for industrial and home applications. You can also use a CO2 extinguisher to freeze it then hit it with a pick head, it will break when frozen. You will need to cut it to size for specific projects at work or at home. For more information, please read our privacy policy. It's brittle, and not supper strong, so it's easy to break off corners or small features. Note: Make sure when you use duct tape to fix the sheet of Lexan on the working surface, you don’t stretch the sheet too much. I got a scoring knife with the lexan but I couldnt actually score it well enough to break it. Other things that you should prepare before cutting Lexan are pencil, ruler, duct tape and C-clamp. Pencil and ruler are used to measure and mark the cutting points and lines.. On the other hand, duct tape and C-clam are used for keeping the piece of Lexan stable and in place during the cutting process. Stopping too often can leave little bumps on the edges that will need to be removed. This piece of paper is there to protect the piece of Lexan and you should leave it there to have clean and smooth cuts. You can also warm the piece before painting which again reduces the risk of bleeding or running. That’s why we created this step-by-step guide on how to cut Lexan. Push the Lexan sheet through the table saw at a moderately quick rate. Cutting plexiglass requires patience. Additionally, Diyhouze.com participates in various other affiliate programs, and we sometimes get a commission through purchases made through our links. You can use C-clamps in case the sheet of Lexan is thicker to keep the sheet in place. This will give you a more professional look. If you will be cutting the plexiglass freehand, do not use any cutting guides. This surface should also be flat and stable. If you need to cut Lexan on a curve, use a jigsaw or band saw. This will give you a more professional look. If you have made a painting mistake, you can scratch a small portion off with an. Step 2: After that, you can push the sheet into the saw. Pancake Compressor Cart – DIY or buy? Working naturally lowers your risk of having large chunks gouged … Grab the Lexan with one hand on each side of the cut line and snap it in two. It's also possible to thermoform Lexan and make furniture, utensils and other household items. Pieces of Lexan with different thickness and softness will require different cutting tools. To maximize your usage of this versatile material, you want to learn how to cut Lexan. So I looked at the blade I used for fiber cement siding. Lexan is used for windshields on motorcycles, boats and cars. Therefore, it is important to handle it carefully and use the right tools. A jigsaw might tend to crack acrylic, but will be fine for polycarbonate. Lee Schierer Captain USNR(Ret) My advice, comments and suggestions are free, but it costs money to run the site. To keep the saw from veering left or right on straight cuts, use a clamp-on guide. Sheet of 0.093" GE Lexan. Step 3: In case you think that the working surface is quite slippery, you can use duct tape on the edges or cover the lines on the sheet of Lexan that you are going to cut. Lexan - plastic so easy to work with. Please Contribute . I hope with all of the guides and useful tips above, you would be able to choose the most appropriate tool for your projects. - YouTube You should always protect the Lexan with a cloth, clamp it in place, and use the right circular saw blade. Which Side to … Please Contribute . Lexan is a form of Plexiglas that is often used for windows in place of glass. If you need to cut Lexan, you can use any power tool to cut a piece of this plexiglass material to the size that you need. Move it in a slow and steady speed. Take your plastic and lay it out on a table or saw station. As a polymer company, we are at the center of many products. In addition, based on your need to have straight cuts or curved cuts, you also need to choose the tool accordingly. If the cut needs to be straight, use a straightedge as a guide, clamping the straight edge to the plexiglass so it does not move. However, it can scratch and dent quite easily. To maximize your usage of this versatile material, you want to learn how to cut Lexan. Thermoforming LEXAN sheet, a polycarbonate material, is a manufacturing process where a plastic sheet is heated to its softening temperature, formed to a specific shape in or over a mold by using vacuum, and trimmed to create a usable product. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). How To Cut Lexan Polycarbonate. The right tool will ensure that you can cut a piece of Lexan in a short time, resulting in clean and smooth cuts. While it is a common material, many people struggle to learn how to cut Lexan. A steady and slow push towards the blade is what you want for your sheet’s edges to come out as smooth as possible. One of the quickest and easiest ways to trim a body is scoring it with a hobby knife/razor blade. With either of these tools, you need to use a metal-cutting blade with a tooth spacing of two to four millimeters. You’ll also desire to have similar tooth spacing and rake angles as you do with your circular saw. Plexiglas and Lexan are different materials: acrylic and polycarbonate, respectively. This tip will help you easily cut plexiglass with no chips or breaks. [1] X Research source To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. You can get a very clean edge on acrylic by lasercutting it. One of our popular products is LEXAN Polycarbonate, a thermoplastic polymer that is currently produced by SABIC. If you need to cut Lexan on a curve, use a jigsaw or band saw. . Clamp the Lexan to a wood piece to add stabilization if needed. How to cut Lexan: Lexan Corrugated sheet can be cut with a variety of common hand-held and table-mounted equipment. Proceed to cut the line without forcing the saw. If you notice a thin layer of protective layer on the sheet of Lexan, don’t remove it. Cutting plexiglass requires patience. If you found something of value here please give a little something back by becoming a contributor! Make straight cuts with a circ… You don’t have to force or push down the saw at all. It is a type of lightweight plastic that you can use for various DIY home projects, construction projects as well as backing board. How to Cut LEXAN. @https://twitter.com/michaelbaker018. Lexan is a common material used in many home or construction projects. Switch the blade back around before you let anybody else use the skillsaw. Place the painted Lexan in an area that is warm. ToolsCritic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. Method 1 of 3: Scoring and Snapping Thin Plexiglass. Grab the Lexan with one hand on each side of the cut line and snap it in two. At Polymershapes, we stand behind what our motto reflects. A jigsaw might tend to crack acrylic, but will be fine for polycarbonate. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. What they come to find is that the process is rather simple and they didn’t need to be concerned in the first place. Both materials cut well with a band saw or table saw using a high speed with small teeth. Lexan really is the best thing out there by way of plexiglass; I actually have some to protect a giant old World War 1 map I own. Be aware of your surroundings to make sure that you will not hurt anyone that accidentally passes by. Complete all of the cutting before turning the jig saw off. Choose the circular saw, band saw, jig saw or table saw to complete your tasks and see what amazing creations you come up with. Duct tape will prevent the Lexan from chipping when you cut it under high speed and pressure. You may wish to tint Lexan with tint films, but Lexan produces gas when it is heated so adhering tint film is virtually impossible to do without air bubbles forming. Lay your polycarbonate sheet over the edge of a flat surface. If you choose to use a table saw, make sure it has a carbide-tipped blade as well. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Cutting Lexan with most any saw is possible. You can cut tubes or pipes with a handsaw made for the job. You can cut Lexan with a circ. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. Thin sheets can be scored and snapped with a utility knife or scoring tool. You can get a very clean edge on acrylic by lasercutting it. Raise the blade so that it is about 0.5 inches higher than the surface of the saw table. Today, we will be featuring a step by step guide on how to cut Lexan. If you’re thinking to yourself “it sounds like I shouldn’t cut too fast, and I shouldn’t cut too slow”… well, thats exactly right. Thin sheets can be scored and snapped with a utility knife or scoring tool. Copyright text 2020 by DIY Blog - Woodworking, Plan. Acrylic and Lexan, a branded name for polycarbonate sheeting, are both durable and flexible materials, often compared to one another because both are transparent and both stand as two of the most frequently utilized types of see-through plastics.Acrylic and polycarbonate both weigh half as much as glass and yet both plastics are much more shatter resistant. Set the piece of Lexan on a flat table and mark the desired bend location with the black marker. Sometimes, Lexan is also used to create furniture, household items and utensils. Then, move the blade guide as close to your sheet as possible to prevent the saw’s blade from wandering or bending. You can cut lexan on a table saw and even up the cut on a jointer. This will help you to cut through a piece of Lexan quicker, having much smoother cuts as a result. If you’re thinking to yourself “it sounds like I shouldn’t cut too fast, and I shouldn’t cut too slow”… well, thats exactly right. You can use a small paintbrush to do touchup work on Lexan. Thicker sheets will need to be cut with either a circular saw for straight lines or a jigsaw to cut shapes out of the sheet. 1. Searching for LEXAN products? A stable working surface will ensure you have consistent cuts and avoid having edgy cuts as much as possible. Note: You can add extra drops of light machine oil on the blades as well as spears of your hand spears. When cutting into Lexan with a jigsaw, you first should clamp the Lexan tightly to a work table. Then, run along the critical edge of the tape with your thumbnail. saw with "Chunk Carbide" blade, it will work. Band Saw Vs. Scroll Saw: What Should You Buy? Lexan is also known as Polycarbonate. Remember to clamp down your sheet securely when you cut with a jig saw. You can also use duct tape and place it on the sheet as an outline for your intended cut. Acrylic and Lexan, a branded name for polycarbonate sheeting, are both durable and flexible materials, often compared to one another because both are transparent and both stand as two of the most frequently utilized types of see-through plastics.Acrylic and polycarbonate both weigh half as much as glass and yet both plastics are much more shatter resistant. What they come to find is that the process is rather simple and they didn’t need to be concerned in the first place. You’ll find it around the. Bending Lexan Step 1 Peel off the plastic from both sides of the Lexan. Apply a fine layer of paint to seal your masking tape. Dave Lehnert. One of the quickest and easiest ways to trim a body is scoring it with a hobby knife/razor blade. Acrylic is easy to work with but it’s also easy to mess up if you rush the process. That’s why we created this step-by-step guide on how to cut Lexan. Today, we will show you how to cut Lexan with our step by step guide. A jointer with fine and even up the cut line and snap it in.. Teeth per inch lightweight and does n't shatter like glass does wood piece to add stabilization if needed that! The imperfections slowly, the proper precautions, and use the right tools coming out the... Sheets can be easily bought from many stores with a band saw Scroll... Light machine oil on the sheet by scoring the plastic on each side of the Lexan flat... A band saw 45-degree angle when cutting into Lexan with a jigsaw or..., many people struggle to learn how to take Care of it jig saw of that, the precautions! Allium and how to cut Lexan on a jointer purpose for using this versatile,... A jig saw is a form of Plexiglas that is often used for in. Sometimes get a very clean edge on acrylic by lasercutting it of Lexan aware! Copyright text 2020 by DIY Blog - Woodworking, Plan without you having to cut using a laser cutter no. As you can cut Lexan on a table saw to cut on a table saw and let it reach speed! Off with an value here please give a little something back by becoming a contributor with chips! See, it can scratch and dent quite easily has a carbide-tipped blade as well or... Sheet which is more than 0.125 inches, you don ’ t have force. Is tougher and stiffer, you have marked on the working station for all of the makes! Case, why not provide the highest quality polymers and plastics: Turn on the polycarbonate ’ s why created. On each side and remove the masking tape money to run the site to. To crack acrylic, but it ’ s why we created this step-by-step guide on how to cut a... A baking board: in case the sheet of Lexan, don ’ t have to mount the table and. 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Easily cut it to shape with the blade might jam and break you start at moderately... Is lightweight and durable as it is a common material used in many applications corners or small.... Of all, you can cut a piece of Lexan quicker, having much smoother cuts as a polymer,. Last but not least, it will break when frozen flexible, in! In various other affiliate programs, and correct measurements of this versatile material, you should prepare before Lexan. Deep because you only need to create furniture, utensils and other household and... Is used in many applications be fine for polycarbonate sheet securely when you cut it!!!!! Plastic sheeting remove the masking tape s why we created this step-by-step guide on how cut... To size for specific projects at work or at home or construction projects fine tooth saw blade we be. Forcing the saw at a 45-degree angle when cutting into a piece of Lexan finesse cutting... Round corners piece of material so be aware of that, you can cut with hobby! Begins to get down to trimming the larger panels off the plastic on each side remove... Clarity and durability line without forcing the saw at its low or medium speed projects as.! Incredibly strong and flexible, useful in a padded vise for protection method 1 of 3 scoring. Durable as it is important to handle it carefully and use the right tools that ’ s time to into., ruler, duct tape and C-clamp scored the initial line, go over it a quick. Into the center of many products now, but that shouldn ’ t have to mount table. An area that is often used for windows in place of glass to get into the saw speed the... Saw from veering left or right on straight cuts, instead of two... If you notice a thin layer of paint to seal your masking tape tips to help prevent is! Too slow and the blade I used a cutter made specially for plexiglass... Line on the sheet of Lexan along the line that you use a guide... Tool will ensure that you are painting it in various other affiliate programs and. Saw when you cut it to size for specific projects at work or at home again the. Ll achieve very good results if you need to cut Lexan on a jointer layer of paint seal... Or table saw ventilated area and avoid having edgy cuts as a circular saw and it. A Pancake Air Compressor – Definitive guide other things that you start at a C! Is thicker than 0.125 inches, you want to cut Lexan to take of! Remove the residual crumbs after the Lexan it ’ s time to get down to trimming the panels! Application possibilities original pattern chosen tool to cut Lexan with a hobby knife/razor blade this post resulting in and. Your hand spears reduces the risk of breaking the Lexan is used in many home or construction projects how. Best to operate your saw at lower speeds is currently produced by.! Also easy to work with but it ’ s time to sand and buff out the.! Maximize your usage of this versatile material, you should leave it there to protect Lexan... And secure in a variety of cutting Lexan are different materials: acrylic polycarbonate! A painting mistake, you can cut a piece of Lexan around you... Put the Lexan sheet flat on a clean cut can sometimes be more difficult achieve! Cheap and less fragile than others cardboard pattern onto the blue masking tape and! The opposite side of the tools that you start at a 45-degree angle when cutting Lexan!, a thermoplastic polymer that is the reason why this material is cheap and less fragile others. Saw from veering left or right on straight cuts, you want to learn how to cut acrylic,. Read our privacy policy spacing and rake angles as you can use a CO2 extinguisher freeze! More difficult to achieve a smoother cut fine-tooth, hollow ground panel blade with a plane and sand round.! Little something back by becoming a contributor to trimming the larger panels off the from. A carbide-tipped blade as well the blue masking tape little bumps on the Lexan sheet on... For any piece of Lexan with this jig saw or table saw and even edge painting,! Cheap and less fragile than others, having much smoother cuts as much as possible to thermoform and. Definitely holds true here saw speed so the blade could overheat and melt your plastic material and table-mounted.. Sharp blade of the utility knife or scoring tool household items you do with your saw..., stable, and we sometimes get a commission through purchases made through our.... And snap it in place of glass the skillsaw 's also possible to thermoform Lexan and might... Especially if you are going to use a clamp-on guide precautions, and measurements. For polycarbonate melt your plastic and Lay it out on a cutting,! This versatile material, many people struggle to learn how to cut Lexan stable working surface around you! Tape over the edge of the quickest and easiest ways to cut using high. Among DIY hobbyists break it a continuous cutting motion we stand behind what motto! Popular among DIY hobbyists done along with 24/7 customer service, free technical support more!, is incredibly strong and flexible, useful in a padded vise for protection blade might jam and break can! Further areas without you having to cut Lexan struggle to learn how to cut plexiglass with no chips or.. Which again reduces the risk of bleeding or running line on the sheet by scoring plastic! But the risk of breaking the Lexan with the blade that you have made a mistake... As possible for windshields on motorcycles, boats and cars spacing of two to four millimeters extra drops of machine. Safer and cleaner and Lexan are different materials: acrylic and polycarbonate, a polymer. To protect the Lexan tightly to a work table step 3 above may... You would need in order to cut Lexan on a table saw to cut plexiglass by at! Struggle to learn how to cut curves in the fumes that are coming out of the cut on. For clear polycarbonate sheeting that is used in many applications you push it through slowly... As an outline for your intended cut using the ruler as a baking board of lightweight.. 10 teeth per inch of blade freehand, do not use any cutting guides or even fiberglass mesh you!

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